There was only one mishap. Jack the Dog, my Newfoundland, was standing at the base of the ladder looking up at me when about 8 ounces of wet plaster fell off my palette and landed squarely on his head and muzzle. Against his black fur it looked like he'd been smacked in the face with a custard pie. So there was a quick diversion to the back yard for a bath before the plaster dried. He took both ordeals in good spirit but when I got back my batch of plaster was hard as a rock. So I had to run out for another bag.
If you're new to our three-part closet drama, Episode One was the framing. It was followed by the exciting tragedy in Part Two: the skinning, or the Drywall Strikes Back.
Anyway, I cut my homemade knife to the profile I needed from a scrap of masonite. I gave it a couple of coats of urethane to seal the open edge and to keep the wet plaster from sticking to it.
I drew a vertical pencil line on the wall as a guide for the outside edge of the knife. Then I painted two coats of Quikrete bonding adhesive on the wall.
Plaster should be applied over a tacky bonding agent so before the second coat dried I mixed up a bag and a half of plaster and water spiked with a half cup of white vinegar to retard the plaster from setting too quickly. I made the mix a little wetter than normal so the knife wouldn't gouge the plaster.
I started from the bottom of the wall, laying in a thick bed of plaster about three feet at a time. Despite the retardant, I had to work quickly. When wet plaster hits dry plaster it seems to reduce the working time to a handful of minutes.
The first coat looked bloody awful -- like the surface of the moon -- but the profile was perfect. I let it dry overnight, painted on more bonding adhesive and repeated with most of the remaining plaster to fill in the large voids.
After that dried, I sanded down the rough spots with 100 grit and an orbital sander attached to the central vac. (The vacuum's exhaust port also laid down a thin coat of fine white dust all over my back yard... the spider webs under the deck looked amazing). Then I mixed up the last of the plaster and troweled on a thin, wet finish coat.
There was a final sanding and a cosmetic touch up with joint compound then...
My first architectural plaster! And hopefully my last.
Was it worth all this time and work? Certainly not, but I could say the same about most of my obsessive projects here and that doesn't stop me. I just wouldn't want to do it again.
But it blends in better with the existing upstairs walls, which I realized only recently don't have any square outside corners.
My plumber friend showed up and sized the replacement radiator for me: 19x32. When I learned how much this chunk of cast iron weighed, I decided to hire a plumbing company to do the job. That plumber specced a whole different radiator called an "element". He said my friend specced a radiator that's both too small to be used in a convection application like this as well as a size which isn't made anyway.
Total price for this job is a whopping $989. Yikes! The element alone costs $500 and weighs 300 pounds. I know that Sessa Plumbing ain't cheap but they do excellent work.
After some mental back/forth about whether to do the job myself, I fell back on my Sun Tzu mantra: pick your battles. In this case, lugging a 300 pound radiator up two flights of stairs is something I can't do, especially with my still-healing elbow, nor is it something I want someone without insurance to do.
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